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Project
Summaries
The selection of projects
summarized below illustrates the
breadth of expertise offered by Sheer Systems. Many of these projects
have led to long term relationships with our customers, and with them
to the end users.
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Paperboard
Laminating Equipment for Wood
& Stirling Ltd, Garstang, England
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Equipment:
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SIEMENS SIMOTION and WinCC
Flexible with Micromasters
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Description:
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Production lines
manufacturing laminated boards typically
with multi layer card core and high quality paper or foil surfaces. The
machines comprise
unwinders, dryers, applicators, press rolls, slitters, cut to length,
outfeed conveyors, board reject, final rolls and an automated
pallet stacker plus additional conveyors and
ancillary scrap and dust extract systems.
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Coating
Line for Doel Engineering Ltd, Witham, England
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Equipment:
Partners:
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SIEMENS Step 7, Pro Tool
& Masterdrives (Vector and Servo)
Electro Projects UK Ltd
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Description:
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A line coating films with
fine adhesive coatings and applying an
interlace layer. Comprising three turreted winders, splicing units
(flying and static), accumulators, coating equipment, dryer (Rostron)
and fume extraction (DURR).
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High
speed mould extraction and product storage for GMat Ltd, Coventry,
England
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Equipment:
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Step 7, WinCC Flexible &
Masterdrives (Vector and Servo)
B&R Industrial Automation ACOPOS
Rockwell Control Logix5000 & RSView32
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Description:
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Many machines carrying out high
speed mould extraction for the plastics industry then a selection of
post moulding tasks including hinge forming, timed storage and feed out
to cold production processes. These machines pushed the technical
limits of speed and timing but maintaining stable performance making
them among the best available worldwide, running reliably in locations
with limited technical and maintenance capabilities.
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Heavy
Mesh Line for Doel Engineering, Witham, England
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Equipment:
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SIEMENS Step 7, WinCC Flexible
& Masterdrives (Vector and Servo)
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Description:
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Automated materials handling for a
line producing a variety of extruded meshes from scrap plastic for
purposes from landfill fluid retention & buried pipe protection to
vehicle load spreading on soft ground. Comprising Accumulator, Turreted
centre winders with auto splice, Surface winder with auto roll change
and sheeter and palletizer for flat sheet.
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Plasterboard
line process integration for ECS Ltd, Loughborough, England
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Equipment:
Partners:
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SIEMENS SIMOTION and WinCC Flexible
HMK Technical Services Ltd
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Description:
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Integration of a stand-alone
plasterboard cutter by ECS and HMK into the factory systems of two
British Gypsum factories. Comprising factory interfaces and batch
control systems working with equipment upstream and downstream of the
cutter.
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Tube
Straightening Equipment for Reika GmBH, Hagen, Germany
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Equipment:
Partners:
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SIEMENS SINAMICS Vector drive
system, High power LV
Electro Projects UK Ltd & Reika GmBH
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Description:
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Electrical design work to
supplement the capabilities of the customer and improve the quality of
the equipment. Software design work on the SIMOTION SINAMICS drive
system.
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Sachet
Filling Machines for Stick Pack UK and Quadra Foods Ltd, Plympton,
England
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Equipment:
Partners:
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SIEMENS Step 7, Pro Tool,
Micromasters & Masterdrives (Servo)
HMK Technical Services Ltd
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Description:
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‘Stick’ type sachet machines for
powders and liquids. Further developments to create machines which are
fully aseptic for the packaging of fresh and UHT milk. Factory
integration including CIP & SIP processes for a suite of machines
operating off single or multiple product and cleaning systems.
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